NovaX

Dry Coal Separation

Our advanced dry coal separation technology enhances ROM coal quality, maximizes energy efficiency, and slashes emissions—without water. Deployed in 40+ countries, our mobile, customizable systems are engineered for India’s most demanding conditions.

For Demo

THE BACKBONE OF INDIA"S ENERGY NEEDS

India is the 2nd largest coal producer and has the 5th largest coal reserves in the world. Coal accounts for 55% of our total energy production.

From Volume to Value: India’s Coal Upgrade Opportunity

Our coal is rich in quantity—but with about 45% ash content, nearly half of what we burn is just rocks and debris.

CONSEQUENCES

Environmental Issues: High fly ash along with S02, N0x, results in carbon emissions, air and water pollution, and soil degradation.

Energy Loss: Lower calorific value means more coal burned for the same power.

Reduced Productivity: Frequent boiler clogging, increased plant wear, and ash disposal headaches.

Financial Loss: Higher fuel costs, costly FGD retrofits, and ₹ lost in transporting waste, not energy.

TECHNOLOGY OVERVIEW

Novasensa' s indigenous technology operates on a simple yet highly effective principle—separation based on density differences without any use of Water.

USE CASES OF DRY COAL SEPARATION IN INDIA

Pitheads & Coal Mines

Remove 70-90 % of Reject Rock at Source
Saves upto ₹30 Lakh per day per site
Reduces CO₂ emissions by 7-10% per MWh

Coal Washeries
(Pre-Deshaling)

Boosts Clean Coal Yield by 5-10%
Ash reduction from 38% to 28%
Low CAPEX Solution

Thermal Power

5-8% Fuel Savings
Reduces fly ash by up to 35%
Cut emissions by 20-25%

Steel Industry

Saves Rs28K per 100 Tonnes
Unlocks upto 70 Million Tonnes of dry-beneficiated coal
Enables Captive Power: 12-15 GW

Coal Gasification
& Blending

Ensures <28% ash Compliance
Improves Size Uniformity
Supports blending of semi-coking coal.

BENEFITS

India's First Indigenous Green Solution

Environmental Benefits

63 Billion Kg CO₂ Reduction
20.5 Billion Kg SO₂ Reduction
17.9 Billion Kg NOx Reduction
60 Billion Litre Water Saved

Cost Benefits

50% Less CAPEX and OPEX
>600Kcal/Kg increase in value
50,000Cr Transportation Saving

Time Benefits

At mine site installation
2-3 months deployment time
Modular, can be relocated

MADE IN INDIA FOR INDIA

Novasensa’ s Dry coal separation Machine will manufacture in India—designed for Indian ROM and aligned with national goals. India’s 1st indigenous designed and manufactured dry coal separation machine.

Turning innovation into implementation

Built for India's Energy Future

Make in India Initiative

Under Aatmanirbhar Bharat

Job Creation Across the Value Chain

Skilled and semi skilled workforce for setup and working of machine

Boosts National Value Addition

Reduced dependence on imports and increased cost savings

GLOBALLY PROVEN TECHNOLOGY

Countries worldwide are using this proven technology to produce cleaner coal and achieve significant cost savings. In India, private players like Adani and RPSL have already adopted this technology.

ALIGNMENT WITH NATIONAL POLICY

Novasensa' s technology aligns seamlessly with India's ambitious vision of achieving Net-Zero emissions by 2070—a visionary commitment articulated by our Hon'ble Prime Minister Shri Narendra Modi Ji.