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Dry Coal Separation Machine

NovaFlow

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Dry Coal Separation

Our advanced dry coal separation technology enhances ROM coal quality, maximizes energy efficiency, and slashes emissions—without water. Deployed in 40+ countries, our mobile, customizable systems are engineered for India’s most demanding conditions.

THE BACKBONE OF INDIA"S ENERGY NEEDS

India is the 2nd largest coal producer and has the 5th largest coal reserves in the world. Coal accounts for 55% of our total energy production. 

Year on Year Increase in Coal Usage

From Volume to Value: India’s Coal Upgrade Opportunity

Our coal is rich in quantity—but with about 45% ash content, nearly half of what we burn is just rocks and debris. 
Current Coal Scenario
CONSEQUENCES
Environmental Issues

Environmental Issues: High fly ash along with S02, N0x, results in carbon emissions, air and water pollution, and soil degradation.

Energy Loss

Energy Loss: Lower calorific value means more coal burned for the same power.

Reduced Productivity

Reduced Productivity: Frequent boiler clogging, increased plant wear, and ash disposal headaches.

Finance

Financial Loss: Higher fuel costs, costly FGD retrofits, and ₹ lost in transporting waste, not energy.

TECHNOLOGY OVERVIEW

Novasensa' s indigenous technology operates on a simple yet highly effective principle—separation based on density differences without any use of Water.

BENEFITS

India's First Indigenous Green Solution

Environmental Benefits
Cost Benefits
Time benefits

Environmental Benefits

  • 63 Billion Kg CO2 Reduction

  • 20.5 Billion Kg SO2 Reduction

  • 17.9 Billion Kg NOx Reduction

  • 60 Billion Litre Water Saved

 

Cost Benefits

  • 50% Less CAPEX and OPEX

  • >600Kcal/Kg increase in value

  • 50,000Cr Transportation Saving

 

Time Benefits

  • At mine site installation

  • 2-3  months deployment time

  • Modular, can be relocated

MADE IN INDIA FOR INDIA

Novasensa’ s Dry coal separation Machine will manufacture in India—designed for Indian ROM and aligned with national goals. India’s 1st indigenous designed and manufactured dry coal separation machine.

Turning innovation into implementation

Joint initiative with CSIR

Make in India Initiative

Under Aatmanirbhar Bharat

Job Creation Across the Value Chain

Skilled and semi skilled workforce for setup and working of machine

Boosts National Value Addition

Reduced dependence on imports and increased cost savings

PARTNERS

CSIR
IIT

GLOBALLY PROVEN TECHNOLOGY

Countries worldwide are using this proven technology to produce cleaner coal and achieve significant cost savings. In India, private players like Adani and RPSL have already adopted this technology.

Global Technology

ALIGNMENT WITH NATIONAL POLICY

Novasensa' s technology aligns seamlessly with India's ambitious vision of achieving Net-Zero emissions by 2070—a visionary commitment articulated by our Hon'ble Prime Minister Shri Narendra Modi Ji.

Net Zero
Net Zero 2070
Ministry of Coal
Mission Coking Coal
Narendra Modi
LiFE Initiative
Make in India
Aatmanirbhar Bharat
National Electricity plan
National Electricity Plan
PM Gati Shakti
PM Gati Shakti
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